T Card Board and Layered Process Audit (LPA) software are two powerful tools used in manufacturing and other industries to improve quality, productivity, and efficiency. Both tools are based on Lean principles and are designed to help organisations track progress, identify deviations from standard processes, and implement corrective actions to improve performance.
T Card Board is a visual management tool that is used to track the completion of work processes. It consists of a board with columns or rows of T cards that represent individual work processes or tasks. The T cards are arranged in a specific order, each with a unique colour or symbol indicating its status. The T Card Board is typically placed in a visible and accessible area where workers and supervisors can easily monitor and update it.
The T Card Board is used to communicate information about production processes, quality, and safety standards to workers, track progress, and identify deviations from the standard work procedures. Each T card represents a specific work process or task, and workers are responsible for moving the card from one column to the next as they complete the work. This allows supervisors and managers to easily monitor progress and identify issues or deviations from the standard processes.
On the other hand, Layered Process Audit (LPA) software is a lean digital tool used to perform process audits and track performance data. LPA software allows organisations to automate their audit processes, making them more efficient and effective. The software is typically cloud-based, meaning it can be accessed from any location, and data can be shared in real-time across multiple devices.
LPA software typically includes a checklist of questions designed to identify potential issues or deviations from standard processes. The software allows auditors to record their observations and findings and to assign corrective actions to specific individuals or teams.